Melting and conveying: Impressive technology
Our drum melting systems consist of a hydraulic heating plunger and a screw conveyor pump. The heating plunger ensures that the material is heated evenly, while the temperature-controlled feed pump conveys it in a controlled manner. Sensors monitor the entire process to ensure constant conditions.
This is how the process works step by step
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Heating the material: The hydraulic heating plunger heats the material evenly and prevents overheating.
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Temperature monitoring: Sensors regulate the temperature and ensure a stable consistency.
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Material conveying: The screw conveyor pump transports the molten material at high pressure and low shear forces.
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Air-free processing: The system prevents air inclusions and ensures consistent quality.
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Delivery to production: The material is continuously delivered to the downstream processing unit.
Why our drum melters are convincing
Stable production without fluctuations
The precise temperature control and uniform material feed prevent interruptions and ensure consistent quality.
High melting and conveying capacity
With up to 225 kg/h, the system ensures reliable and continuous processing, which reduces downtime.
Gentle material handling
The screw feed pump reduces mechanical stress and preserves the material properties of butyl, bitumen and other viscous materials.
Efficient heat management
The cast-in heating elements make targeted use of energy, enabling a fast heat-up time and lower energy consumption.
Versatile application options
The system can be adapted to different material properties and enables the processing of different viscosities.
Easy integration into production lines
Thanks to its compact design and standardized interfaces, the system can be seamlessly integrated into existing production lines.
Areas of application for our drum melters
Our drum melters are specially designed for processing thermoplastic products based on synthetic rubber (polyisobutylene, butyl) and bitumen. They enable precise heating and uniform conveying of these materials and are used in various industrial sectors:
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Production of insulating glass windows: Processing of adhesives for warm edge spacers for improved thermal insulation.
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Production of butyl sealing tapes: Consistent melting performance for precise and tight seals.
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Production of bitumen sealing tapes: Efficient material processing for robust and durable sealing solutions.
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Sealing of battery housings: Reliable conveying and processing of sealants to ensure long-lasting battery encapsulations.
Why you should choose Deckert Anlagenbau
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Experience & expertise: Decades of experience in the development and manufacture of industrial systems ensure sophisticated, tried-and-tested solutions.
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Reliable technology: Our systems are designed for a long service life and can be seamlessly integrated into existing production processes.
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Individual solutions: We adapt our systems flexibly to your requirements and offer customized special solutions.
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Fast response times: Direct customer contact, personal contacts and short decision-making paths ensure fast and efficient solutions.
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Comprehensive service: We are at your side as a reliable partner, from consultation to installation and maintenance.
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High availability of spare parts: Short delivery times for spare and wear parts minimize production downtimes and keep your processes running.
